My
mate Alex talked me into getting a smooth tailgate when I was buying the
other parts for the bodykit from Online Tuning, and as this was the smallest
part its what I practiced on first.
When the kit came it was already primed in white, but was a bit rough
around the edges and also had a couple of deep scratches. 20 minutes later
after using a 400 grade sanding block the panel was smooth again but also
roughed up a little for the first coat of paint. Before painting it though
I washed it in water to get rid of the fiberglass and paint dust. Whilst
the panel was drying I started to remove the original tailgate panel.
The lock came out easy as its held in place with a spring clip behind
the interior plastic panel which just pulls off. With the lock loose I
could get the metal rod from the lock out of the pushrod loop and throw
the lot into the boot.
I know its not the right way but I got the panel off the tailgate by unclipping
the plastic at the bottom edges and then pushing the panel upwards towards
the window. It came off easily enough this way, but the plastic clips
that hold the panel in place at the bottom became stressed and turned
white but as I wasn't going to use it again it didn't matter.
I
used cans of spray paint from Halfords to spray the kit with which Ive
been told can be a bit dodgy but I was bored and gave it a go anyway,
even though a mate from work offered to spray them properly for me. Off
to halfords I went and bought a couple of cans of red plastic primer and
Peugeot black. The plastic primer was sprayed on real thin so I could
still just see the white fiberglass after three coats. My mate said before
hand to use some form of heat to evaporate the thinners in each coat of
paint that was sprayed, so out came the hairdryer and I used it every
time I finished spraying a layer of paint on. I also used some halfords
paint pads for sanding the fresh paint in between coats. After about
five thin layers of primer the panel was left until the
next day to cure before I sprayed on the black. Again I used the
hairdryer between spraying layers of paint until it was all black and
had a deep looking colour. After a fortnight I fitted the panel to my
car using stickaflex to bond it on as the fiberglass panel doesn't have
the original panel mounts. I also used stickaflex to fill any holes behind
the panel and to fill around the boot lock because water had been leaking
into the boot.
A
week later (3 weeks since first sprayed) when I thought the paint had
cured enough I used a rubbing compound on a wet cloth to cut back the
final layer and give a even looking colour. After the whole car had been
t-cut and waxed with the panel the colour match was near identical, much
better than what id thought it would be.
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